Basic Info.
After-sales Service
Lifetime After-Sales
Automatic Grade
Automatic
Type
Clay Brick Making Machine
Grouping Quantity
4*5/9/12 PCS
Dividing Type
Divided by Rollers
Frequency
10-18 Times/Mins
Trademark
Xiechuang Machinery
Transport Package
Container
Origin
Hangzhou, Zhejiang
Product Description
Widened Grouping Machine system BZ210 (Belong To Clay Brick Making Machine)1. Product nameWidened Grouping Machine system BZ210 2. Product introduction
The application of renowned brands of geared motors, servo motors, pneumatic components, etc., to quickly and accurately achieve transporting, grouping and other functions, and through the PLC linkage, automatic control, with the robot to achieve automatic stacking.
It has been named excellent product by national authority department. It is exported to India, Bangladesh, Uzbekistan and so on, and gaining the high appreciation. 3. Main uses and scope of application of equipmentFunction of Robot stacking system: The main purpose is to arrange and stack the bricks.4. Product data| Equipment | BZ210
Widened Grouping Machine system |
Function description
| The application of renowned brands of geared motors, servo motors, pneumatic components, etc., to quickly and accurately achieve transporting, grouping and other functions, and through the PLC linkage, automatic control, with the robot to achieve automatic stacking. |
| Unit type | BZ210 |
| Parameter | Column No. | No. | 8 |
| Grouping quantity | pcs | 4*5/9/12 |
| Rollers group | groups | 3 |
| Dividing type | | Divided by rollers |
| Robot quantity | sets | 2 |
| Frequency | times/mins | 10-18 |
| Supporting motor | brand | Yuhuang |
| power | 10.6kw |
| Spec. Weight | mm | |
| Weight | Kg | |
5.Different model data| No. | Name | Model | Column No.(No.) | Grouping quantity (Pcs) | Rollers group
( Groups) | Robot quantity (Set) | Frequency(Iimes/mins) | Power(Kw) | Overall dimension(Mm) | Weight
(Kg) |
| 1 | Widened Grouping Machine System | BZ210 | 8 | 4*5/9/12 | 4 | 2 | 10-18 | 10.6 | Customed | Customed |
| 2 | Widened Grouping Machine System | BZ240 | 9 | 9*28/32/36 | 4 | 2 | 10-18 | 14.33 | Customed | Customed |
| 3 | Widened Grouping Machine System | BZ280 | 9 | 9*28/32/36 | 5 | 2 | 10-18 | 2.2*5+0.37*10 | Customed | Customed |
Our company actively introduce advanced management system , constantly sum up experience during the course of development , has got ISO9001 quality management system certificate in 2008 and 6S management system.
Our company possess of a experienced , professional , united , diligent , truth seeking and high-efficiency technician team . Capable persons are the basement for Our company development . Our company possess of more than 20 senior professional title staffs , more than 30 medium professional title staffs , therefore has the ability of independent R&D covering wide range of brick and tile machinery equipment.
Our company makes association between strong enterprises , such as the domestic top kiln company , kiln operation equipment manufacturers , relevant auxiliary products manufactures . Our company made a breakthrough in the field of new wall material such as coal gangue , shale , fly ash , silt , building waste , and can customize dry kiln & tunnel kiln , stacking once tunnel kiln , stacking twice tunnel kiln etc, and can provide kiln machinery equipments which be of stable quality , inexpensive price and end-to-end service.
7. Working principle
(Automatic turning machine and single-grouping-transporting-stacking system working principle drawing)
Automatic double braiding machine is mainly composed of hoist roller system, transmission system, the octopus pit, etc (as shown in figure 1) the adobe through automatic deposit machine out into the braiding machine lifting roller 8, a baffle 7 block, then set by synchronous belt conveyor to eight claw pit 4, after turn 45 (90), continue to carry forward the achieving the seam roller 2 above, through the points of seam roller seam after waiting for the robot to grasp billet, during which the action of junction adobe position is detected by the photoelectric switch, and pass the location information to the PLC control system, through the PLC program to control the movement of continuity and correlation.
The lifting idler has two main functions: 1. The roller rises and falls, driven by the cylinder, and the idler can move up and down by connecting the lever mechanism; 2. The roller rotates, driven by a motor, and circulates through the sprocket. When the blank is delivered on the blank storage machine, the lifting roller rises and is transported forward through the roller rotation. At this time, the baffle falls, the idler after the blank is stopped falls, the baffle lifts, making the blank turn 90 forward, after finishing into the turning claw. Like lifting roller structure, joint mechanism with 4 units, the chain drive motor work when the left two motors counterclockwise, on the right side of the two motors to rotate clockwise to all sorts of ways and lifting roller is different, all lifting roller roller driven by an electric motor, and the joint mechanism with three rollers a group is divided into four groups, four groups of the chain, between two motor speed slightly slower than the lateral two motor.
The mechanical and electrical control of turning blank is mainly composed of lifting roller motor and cylinder, turning blank motor, split joint motor, conveyor belt motor, turning blank octagon, solenoid valve and barometer attached to each cylinder, several photoelectric switching, proximity switch and other components.
8. Installation and commission of Robot stacking system
1.Need to pay attention to the connection distance between the mechanisms and the height adjustment of the related worktable.
2.Turning belt conveyor tilter docking with the cutter export, make double tilter conveyor belt cutter and the surface countertops are on the same horizontal plane (turn tilter cylinder ejector) at this time, and slightly higher than the reverse belt machine when lifting roller rose to high roller turn along the belt machine output on docking with the deposit machine, turning belt conveyor transmission synchronous belt groups on the surface and save base-wipe machine conveyor belt surface in the same horizontal plane.
3.The entrance of the blank depositing machine is butt joint with the lifting idler of the turning belt machine, and the working table of the turning belt machine and the working table of the blank depositing machine are at the same height.
4.Keep the work table parallel to the work table of the billet cutting machine. When the lifting roller on the right side is high, it is at the same height as the conveying plane of the turning belt machine.
5.Due to action of the system to connect through a variety of photoelectric switch, proximity switch and components such as solenoid valve to transfer instructions, therefore, need to adjust the distance between the proximity switch (such as bar cutting machine tool post hoist limit position, cutter and the walking distance of pit machine main board, etc.), photoelectric switch and the inductive plate between the horizontal displacement is less than 3 mm, smooth induction plate receives photoelectric switch light projection of each cylinder configuration solenoid valve, accordingly its connection mode according to the need to choose the series or parallel.
6.Since belt drive and chain drive are widely used in all mechanisms, conveyor belts and chains need to be tensioned in installation and adjustment (which can be
adjusted by tensioning devices in various parts).
9. Operation rule of Robot stacking system
Operation rule of Tilting belt conveyor, auto storage belt conveyor, automatic turning machine and single-grouping-transporting-stacking system,
1). Conscientiously implement <<The general operation rules of the workshop>>
2). Before starting
(1).Before starting the machine to carefully check whether there is any foreign material dry material and blank body, if there should be immediately removed.
(2).Check whether the fasteners are loose and the bearing chains are lubricated well.
(3).Check whether the position of the photoelectric switch is offset and whether it works normally.
(4).Check whether the air pressure is normal, whether the joint is leaking, whether the solenoid valve is normal.
(5).Check the tightness of the chain everywhere to avoid tooth jump and chain break.
(6).Check whether the synchronous belt is in its guide groove and whether the movement is smooth. If there is any jamming or accidental wear, the installation position of guide groove should be adjusted timely.
(7).Check whether there is any foreign body in the tooth slot of each synchronous belt. If there is, remove it immediately.
(8).Check whether the flat belt is out of alignment. If it is found out, adjust it immediately to avoid belt damage.
(9).Check the tightness of each belt, if found too loose should be promptly retightened.
(10).Check whether the lifting parts operate flexibly and whether there is interference with adjacent parts.
(11).Before the automatic operation, the partition should be no-load operation, confirm the normal operation, can be turned into the automatic state.
3). Runtime
(1).During the operation of the equipment, personnel should stay away from the moving part to avoid personal injury.
(2).In the control of the system, a large number of sensors are used to control the motor, cylinder and other moving parts. Under the condition of power, the photoelectric switch and proximity switch cannot be touched. All sensors should be kept clean with no debris around, so as to avoid triggering the wrong action of the transmitter.
(3).It is not allowed to deal with the faults of rotating parts and moving parts when the equipment is running, so as to avoid accidents. In case of failure or emergency, the emergency stop button should be pressed immediately.
(4).In case of repair or replacement of parts, turn off the motor, air compressor, cut off the power supply, and take effective measures to ensure that the machine stops operation to avoid causing casualties.
(5).During the operation of the equipment, it is forbidden to clean the stuck materials and waste blank. All equipment must stop running completely after the machine is shut down.
(6).In case of failure or foreign body falling, stop immediately and inform the upper and next working procedure.
(7).The relative moving parts and lubrication points should be regularly checked and cleaned, lubrication parts should not be short of oil.
(8).Check the braking motor and brake braking at any time, if you find that the slippage separation does not open and overheating phenomena, timely treatment.
(9).All sensors and coders and encoders belong to the precision electrical components, not impact, not water.
(10).Check the temperature rise of motor reducer and bearing frequently, and solve the overheating in time.
(11).Do not use wet hands to operate the buttons and touch screens.
4). After shutdown
(1).Power and air source should be turned off after shutdown.
(2).Clean up all parts of the brick, especially the supporting roller, avoid keeping for a long time, to prevent roll mud.
(3).Clean all sticky materials, wipe all guide bearings clean and grease once.
(4).Clean equipment and environment, make shift records.
10. Maintenance of Robot stacking system
Tilting belt conveyor, Auto storage belt conveyor, automatic turning machine and single-grouping-transporting-stacking system.
1.Keep the work surface of the system clean and dry, avoid rain and snow wetting and check and clean the wet soil or other sundries on the surface of supporting rollers.
2.Add # 7 to # 10 lubricating oil in the pneumatic duplex oil cup, adjust the oil consumption knob, and keep each cup of oil used for 3 to 7 days.
3.Bearings, sliders, gear and rack shall be lubricated regularly (with lithium base grease) to ensure their smooth operation.
4.After using for a period of time, check the tension of each conveyor belt and chain.
5.Check the sealing condition of each cylinder regularly. If air leakage is found to be so serious that it affects the smooth completion of the system, it is necessary to replace the cylinder or strengthen the sealing of the cylinder.
6.Check the tightness of bolts in each moving part regularly.
10.Common fault and eliminating methods of Robot stacking system
1.Because the brick factory usually works in semi-open air, the conveyors are easy to age, so they need to be replaced regularly.
2.The movement of each slider on the guide rail is not smooth, because the mechanism works for a long time and is affected by a variety of impact force, resulting in the corresponding guide rail is not parallel to each other, the need for parallel adjustment.
3.When the motor with friction wheel is working, the friction disc of friction wheel is easy to wear, and it needs to be replaced when the wear is serious.
11.Safety Caution of Robot stacking system
1.Electrical installation must be implemented reliable grounding, cable must go through PVC pipe or other insulation pipe buried in the ground, to avoid damage leakage.
2.Equipment protection facilities must be firmly installed, not removed.
3.Operators and nearby operators must wear safety goggles and helmets.
4.Must stop power supply can be replaced after the wire inspection and maintenance.
5.Must stop power supply can be replaced after the wire inspection and maintenance.
6.Please operate the machine according to the correct operation procedure.
12.Equipment wear parts and basic drawings
1.Since the equipment will be changed according to the changing model on the site, the basic diagram of the equipment wearing parts will not be included in the manual, but will be withdrawn in other documents.
13.Summary
The above mentioned equipment models will vary due to different contents of the contract, and the technical parameters will be changed. The specific equipment models are determined according to the contract, and this manual is for reference.
Address:
No. 3005 Jingliu Road, Linjiang Industrial Park, Xiaoshan District, Hangzhou, Zhejiang, China
Business Type:
Manufacturer/Factory, Group Corporation
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, OHSAS/ OHSMS 18001, GMP
Company Introduction:
Xiechuang Machinery is located in Hangzhou City, Zhejiang Province, and its predecessor was Zhejiang Building Materials General Factory established in 1950. After nearly 70 years of development, Xiechuang Machinery has now developed into the largest private enterprise in the clay brick machine industry, with the following affiliated companies:
1. XieChuang Machinery (Hangzhou) Co., Ltd. is the main company responsible for the development and production of brick-making equipment
2. Hangzhou Xiaoshan Xiehe Brick and Tile Machinery Co., Ltd. -responsible for the design, sales and service of domestic projects.
3. Jiashan Youlin Kiln Co., Ltd. -responsible for the design and construction of large-section tunnel kilns
4. Jiashan Zhongyan Kiln Co., Ltd. -responsible for the design and construction of small and medium-sized tunnel kilns and wheel kilns
5. Suzhou Jita Automation Equipment Co., Ltd. -responsible for the design, sales and service of foreign projects
6. XieChuang Machinery Co., Ltd. -responsible for large-scale overseas projects and investments
7. Vietnam Xie Chuang Co., Ltd. -responsible for sales and service in the Vietnamese market
The company (including affiliated companies) has more than 300 employees and an annual output value of more than 100 million US dollars. Starting from investigating customer needs, the company provides customers with the entire plant process design, budget evaluation, production and transportation, equipment installation and commissioning, and kilns based on the customers′ raw materials, fuels, venues, climate, product requirements, budgets, and competitive environment. One-stop services such as assembly and construction, operation training, and guidance and operation. Assist customers to create low-cost, high-efficiency high-quality demonstration projects!
The company has more than 2, 000 domestic customers, firmly occupying the first domestic market position. The International Trade Department was formally established in 2013. Currently, there are more than 200 Vietnamese customers, and there are more than 50 projects in Africa, South America, Oceania, Central Asia, the Middle East, Southeast Asia and other regions, all of which are leading in local technology, quality and cost. Competitive modern brick factory. Possess rich experience in overseas design and construction management.
Benefiting from our rigorous working attitude, strong technical ability and high-quality after-sales service, all of our domestic and foreign projects have satisfactorily met or exceeded customer expectations, and are highly praised by all customers!
On the basis of firmly leading the domestic market, we are further expanding the expansion of overseas markets and preparing to build service bases in Southeast Asia and Central Asia. We warmly welcome new and old friends to visit XieChuang Machinery and experience the intelligent brick factory project.
Mission Dream: Creating value for customers future for colleagues prosperity for society,
We hope that through the joint efforts of all co-creators, more people can live in better houses at a lower cost and contribute to the construction of housing all over the world!
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